Case study · Jonesborough

Period-correct, on the register.

Period-correct slate-look replacement on a Jonesborough Historic Zone home. Approved by HZC on first submission. 1,840 sq. ft. asphalt with copper flashing details.

The constraint

An 1890 farmhouse on the Jonesborough Historic Zone.

The owners had inherited the home in 2019 and had been patching the original cedar-shake roof every year since. By spring 2025, two valley failures had stained the dining-room ceiling and a structural engineer had flagged decking sag over the kitchen. The roof had to come off. The problem: the home sits inside the Jonesborough Historic Zoning Commission jurisdiction, which requires period-correct exterior materials approved before any work begins.

The decision

Slate-look Class 4, not real slate.

Authentic slate would have run $148,000 on this roof and required structural reinforcement to handle the additional load. We modeled three alternatives:

  1. Real slate — period-correct, $148K, +12K structural, 75+ year life.
  2. Synthetic slate composite (DaVinci) — visually convincing, $72K, no structural work, 50 year warranty.
  3. Atlas StormMaster Slate — Class 4 asphalt in a slate-pattern shaped tab, $34K, no structural work, 50-year material + 10-year Palisade workmanship.

We submitted all three options to the HZC with photographs of installed examples in the region. The board approved Option 3 (StormMaster Slate) on first submission — citing the visual match from 30 feet and the Class 4 hail rating as future protection. Approval took 5 weeks from submission.

The work

Four days, six surprises.

Tear-off revealed three layers (asphalt 1985, asphalt 1972, original wood shake) — typical for a home this age. We’d quoted two layers. The third was tear-off labor only ($1,400 add) plus disposal ($380). We called the owners with the photographs and a fixed change-order before continuing.

Five other items came up: replacing 6 deck sheets at the kitchen sag ($1,140 — quoted in original estimate at per-sheet rate), re-flashing the original brick chimney with copper step-flashing ($1,860 — pre-quoted), discovering and capping an abandoned chimney that had been hidden under shingles for 40 years ($420), rebuilding the ridge vent end-caps to match the slate pattern (no charge — install detail), and salvaging the original copper finial which we cleaned and re-mounted (no charge).

The numbers

Final invoice vs. estimate.

Line
Estimate
Final
Δ
Tear-off (2 layers quoted)
$3,200
$4,980
+$1,780
Decking (per sq.ft. quoted)
$1,140
$1,140
Underlayment + ice/water
$2,400
$2,400
StormMaster Slate
$18,400
$18,400
Flashing (chimney, valleys)
$1,860
$1,860
Capped abandoned chimney
$420
+$420
Ventilation rebuild
$1,800
$1,800
Disposal + dump fees
$640
$640
Total
$29,440
$31,640
+$2,200

All change-orders signed in writing before work continued. Final invoice was 7.5% over estimate, well within the 5–10% typical for a tear-off discovering legacy layers.

What we’d do differently

Drone the roof harder before quoting.

The third layer wasn’t visible from below because the eave detail was so heavily caulked. A closer drone inspection at quote time would have flagged it. We’ve updated our pre-quote checklist for historic homes to require a 4K close-pass at the eaves on every elevation.

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